Qualified By:
NADCAP CertifiedWelding
AWS D17.1Aerospace
ITAR RegisteredReg. #M35722
MIL-STD-1261Compliant
AWS D1.1Structural
AMS 2680Electron Beam
ISO 3834-2Fusion Welding
Lockheed MartinApproved Vendor
General DynamicsQualified Source
RaytheonApproved Vendor

The shop your prime contractor already trusts.

Welder in full protective gear creating brilliant arc in dark industrial facility with violet-tinged welding booth
AWS D17.1MIL-STD-1261NADCAPITAR Reg.

Zero-Defect
Radiographic
Results.

Tungsten arcs on mil-spec steel. Armor plate and structural alloys welded under contracts where every joint earns a signature — and every signature earns a film.

99.7%
First-Pass RT Acceptance
0.003"
Orbital Weld Tolerance
47+
Years Under Arc
12
Active NADCAP Certs
Scroll Through Evidence
Spoke 01

47 Years of Qualification Evidence

Every certification is a weld coupon that passed. Every milestone is a contract that demanded more. This is the evidence chain — built over five decades.

1977Foundation

AWS D1.1 Structural Certification

Established base qualifications for structural steel welding. First government contract for vehicle chassis repair under Army Materiel Command.

AWS D1.1MIL-STD-248
1989Expansion

GTAW Exotic Alloy Qualification

Qualified for Gas Tungsten Arc Welding on titanium alloys (Ti-6Al-4V) and Inconel 718. First aerospace subcontract under Pratt & Whitney supply chain.

AMS 4928AMS 5596
1998Defense Prime Entry

NADCAP Welding Accreditation

Achieved NADCAP accreditation — the most rigorous third-party audit in aerospace and defense manufacturing. Zero findings on first audit cycle.

AC7004NADCAP Weld
2005Armor Program

MIL-A-46100 Armor Plate Qualification

Qualified for High-Hardness Armor (HHA) and Rolled Homogeneous Armor (RHA) welding under MIL-A-46100. Primary vendor for MRAP hull repair programs.

MIL-A-46100MIL-STD-1261
2011Aerospace Tier-1

AWS D17.1 Aerospace Fusion Welding

Achieved AWS D17.1 Class A qualification for flight-critical aerospace structures. Approved on Lockheed Martin and Boeing supplier qualification lists.

AWS D17.1NAS 3-26
2019Automation

Robotic Orbital Welding Cell Commissioning

Commissioned two Miller TPS/i robotic GMAW cells with seam tracking and AVC. Orbital GTAW on pipe and pressure vessel work to ASME Section IX.

ASME IXAWS D1.6
2024Current Capability

Electron Beam & Laser Hybrid Welding

Full EBW qualification under AMS 2680 for deep-penetration joints in high-strength steels. Laser-hybrid capability for armor transition joints at 0.003″ tolerance.

AMS 2680AWS D17.2
Spoke 02

Let the Numbers Fight.

Published industry medians versus 12-month Forge averages. Every column is sourced. Every delta is auditable. This is the versus argument.

0%
RT Acceptance
0%
NDT Reduction

Radiographic Testing Acceptance

Per AWS D17.1 Class A joints — 12-month rolling average

AWS D17.1
Metric
Forge
Industry Median
Delta
First-Pass RT Acceptance Rate
99.7%
94.2%
+5.5pp
RT Film Rejection (Porosity)
0.12%
1.8%
−93%
RT Film Rejection (Lack of Fusion)
0.08%
2.1%
−96%
Avg. Re-weld Cycles Before Accept
0.003joints
0.09joints
−97%
Radiograph Turnaround Time
4hrs
18hrs
−78%

* Industry medians sourced from AWS Quality Management Committee annual survey and Lincoln Electric Welding Productivity Report 2024.

Cycle Time vs. Industry Median

Butt joint, armor plate, 1″ thickness — MIL-A-46100 governing spec

MIL-A-46100
Metric
Forge
Industry Median
Delta
Setup & Fixture Time
22min
58min
−62%
Weld Deposition Rate (GMAW)
11.4lbs/hr
7.8lbs/hr
+46%
Inter-Pass Temp Verification
Auto
Manual
Automated
Post-Weld Heat Treatment Queue
6hrs
24hrs
−75%
Full Joint Completion (1 weld)
3.2hrs
8.7hrs
−63%

* Industry medians sourced from AWS Quality Management Committee annual survey and Lincoln Electric Welding Productivity Report 2024.

NDT Rejection & Cost-Per-Inch

Fillet and groove welds — structural alloy steel, composite programs

AWS D1.1
Metric
Forge
Industry Median
Delta
NDT Rejection Rate (all methods)
0.3%
3.1%
−90%
Ultrasonic Test Rejection
0.15%
1.9%
−92%
Cost Per Inch (GTAW, Ti-6Al-4V)
$4.20
$6.80
−38%
Cost Per Inch (GMAW, HHA Armor)
$1.85
$2.90
−36%
Scrap & Rework Cost as % of Contract
0.4%
2.8%
−86%

* Industry medians sourced from AWS Quality Management Committee annual survey and Lincoln Electric Welding Productivity Report 2024.

Spoke 03

Six Processes. Every Alloy.

From first-article armor plate to flight-critical electron beam joints — if it carries a mil-spec number, we have a qualified WPS to match.

Gas Tungsten Arc welding process showing arc and molten metal in industrial setting
GTAW

Gas Tungsten Arc Welding

Precision TIG welding on titanium, Inconel, and stainless alloys. Used for flight-critical joints where dilution control is mandatory.

Qualified Alloys
Ti-6Al-4VInconel 71817-4 PH316L SS
AWS D17.1AMS 2694
GMAW

Gas Metal Arc Welding

High-deposition MIG welding for armor plate, structural steel, and large-format hull assemblies.

Qualified Alloys
HHA ArmorRHA SteelA514A36
MIL-A-46100AWS D1.1
EBW

Electron Beam Welding

Deep-penetration vacuum welding for high-strength joints at 0.003″ tolerance. AMS 2680 qualified.

Qualified Alloys
Maraging SteelTitaniumRefractory
AMS 2680AWS D17.2
PAW

Plasma Arc Welding

Keyhole welding for full-penetration single-pass joints on stainless and duplex alloys.

Qualified Alloys
2205 Duplex304/316Hastelloy
AWS D18.1ASME IX
OAW

Orbital GTAW Welding

CNC-controlled orbital welding for pipe, tube, and pressure vessel applications with automated AVC.

Qualified Alloys
SS TubingTi PipeInconel Pipe
ASME IXASTM A312
Laser Hybrid welding process showing arc and molten metal in industrial setting
LHW

Laser Hybrid Welding

GMAW laser hybrid for armor transition joints — combines deep penetration with high deposition.

Qualified Alloys
Armor SteelHSLADual-Phase
AWS D17.2MIL-STD-1261

In-House NDT — No Subcontract Delays

All six major NDE methods performed on-site. Films developed, evaluated, and released within the same shift.

RT
Radiographic Testing (RT)
ASTM E94
UT
Ultrasonic Testing (UT)
ASTM E164
MT
Magnetic Particle (MT)
ASTM E709
PT
Liquid Penetrant (PT)
ASTM E165
VT
Visual Inspection (VT)
AWS D1.1
PAUT
Phased Array UT (PAUT)
ASTM E2700
Spoke 04

The Data Made the Case. Confirm It.

Two paths to qualification. One for the engineer who needs the numbers first. One for the procurement officer who needs the paperwork.

Request Your Weld Comparison Report

Customized cost-per-inch, first-pass yield, and cycle time analysis for your specific alloy and joint configuration.

ITAR-controlled inquiry. Submitted data handled per EAR Part 730. No export without authorization.

Download Our Qual Package

For procurement officers who need documentation before a call. 47-page package includes all active certs, WPS library index, and sample RT films.

Package Includes
  • Current NADCAP Certificate + Scope of Accreditation
  • AWS D17.1 / D1.1 / D1.6 Certifications
  • ITAR Registration Documentation
  • Approved Vendor List (AVL) Evidence — 6 primes
  • WPS Library Index (214 qualified procedures)
  • Sample RT Film Set — 3 joint configurations
  • Quality Management Plan Summary
Direct Line — Quality Engineering
Marcus Webb, CWI
Senior Welding Engineer · NADCAP Liaison